CUSTOM WIRE HARNESSES / ELECTRICAL ASSEMBLIES

WIRE HARNESSES BUILT
FOR ROUTING, FIT
AND INTEGRATION.

AXON coordinates custom wire harness projects through manufacturing resources across China and selected Asian supply bases for engineering and procurement teams.

HARNESS DRAWING / SCHEMATICCONNECTOR / TERMINAL REQUIREMENTSPINOUT / CIRCUIT ASSIGNMENTWIRE / BRANCH REQUIREMENTSQUANTITYTEST / INSPECTION REQUIREMENTS

HARNESS ASSEMBLY

WHAT AXON COORDINATES

Harness drawings, connector requirements, pinouts, wire specifications, branch dimensions and related project requirements are reviewed against appropriate manufacturing and supplier resources, coordinated across relevant Asian manufacturing resources — with China remaining an important manufacturing base.

Rather than presenting AXON as a single wire harness factory, project requirements are reviewed against appropriate manufacturing resources, with production activity, issue/rework coordination and inspection/test coordination supported where needed. Production status and relevant project updates can be communicated throughout the engagement where applicable.

Prototype & low-volume requirements

Subject to technical review and matching with appropriate manufacturing resources.

Repeat production requirements

Subject to technical review and supplier coordination for repeat production.

Multi-branch / multi-harness projects

Projects may include multiple harnesses, branches, or related assemblies requiring coordinated sourcing or production activity.

BREAKOUT / ROUTING DETAIL

FROM HARNESS REQUIREMENT TO QUOTATION

Send available harness drawings and project requirements for technical review and quotation.

HARNESS DRAWING / SCHEMATIC

Harness layout, schematic, or related engineering documentation where available

CONNECTOR / HOUSING REQUIREMENTS

Connector or housing specifications

MANUFACTURER / PART NUMBER WHERE SPECIFIED

Specified manufacturer and part-number details where applicable

TERMINAL / CONTACT / SEAL REQUIREMENTS

Terminal, contact, seal, or related component requirements where specified

PINOUT / CIRCUIT ASSIGNMENT

Pin-to-pin, circuit, or wiring assignments

WIRE / CABLE REQUIREMENTS

Wire or cable specifications submitted for technical review

BRANCH LENGTH / BREAKOUT DIMENSIONS

Overall and branch dimensions where applicable

SPLICE REQUIREMENTS WHERE APPLICABLE

Specified splice locations or related requirements

LOOM / SLEEVING / TUBING / PROTECTION

Protective covering requirements where specified

LABELS / MARKING

Identification, label, or marking requirements

ROUTING / RETENTION REQUIREMENTS

Specified clips, grommets, retention, routing, or strain-relief requirements where applicable

TEST / INSPECTION REQUIREMENTS

Required inspection or test criteria

QUANTITY

Required project quantity

TARGET DELIVERY TIMING

Target delivery timing

INCOMPLETE REQUIREMENTS

Incomplete project information can still be submitted for review and clarification. Sufficient technical information will be required before manufacturing requirements can be confirmed.

HOW AXON HANDLES A WIRE HARNESS PROJECT

01

RECEIVE REQUIREMENTS

Drawings, pinouts, connector requirements and related project specifications.

02

TECHNICAL REVIEW

Available technical requirements reviewed; clarification needs identified.

03

RESOURCE MATCHING

Project reviewed against appropriate manufacturing and supplier resources.

04

QUOTATION & CONFIRMATION

Quotation prepared and agreed project requirements confirmed.

05

PRODUCTION / INSPECTION

Production follow-up and agreed inspection/test requirements coordinated.

06

DELIVERY / LOGISTICS

Final delivery and related logistics support coordinated.

QUALITY REQUIREMENTS START WITH THE HARNESS SPECIFICATION.

Inspection activities can be coordinated against agreed project and specification requirements.

CONNECTOR / COMPONENT CLARITY

Connector, housing, terminal, contact, or seal requirements can be clarified against available project documentation.

BRANCH / DIMENSION CLARITY

Harness dimensions, branch lengths, and breakout requirements can be reviewed against agreed documentation.

REVISION CONTROL

Drawing revisions and related project documentation can be clarified and coordinated throughout the engagement.

FIRST-ARTICLE REVIEW WHERE APPLICABLE

Where applicable, first-article review can be coordinated against agreed project and specification requirements.

INSPECTION / TEST COORDINATION

Inspection and test activities can be coordinated against agreed project requirements.

PHOTOGRAPHIC / DOCUMENTATION VISIBILITY

Photographic and documentation visibility can be provided where appropriate.

CUSTOM WIRE HARNESS FAQ

What information helps AXON review a custom wire harness RFQ?

Harness drawings or schematics where available, connector/component requirements, pinouts, wire requirements, branch dimensions, quantity, and inspection/test requirements can help support technical review.

Can I send harness drawings, pinouts and BOM files?

Yes. Harness drawings, pinouts, engineering documentation and BOMs where available can be submitted for technical review.

Does AXON operate its own wire harness factory?

AXON works through manufacturing and supplier relationships rather than presenting itself as the wire harness factory. Project requirements can therefore be reviewed against appropriate manufacturing resources.

NEED MORE THAN WIRE HARNESSES?

Multi-process parts, sourcing and supplier coordination across our Asia network.

MANUFACTURING & SOURCING →

READY TO SEND A WIRE HARNESS PROJECT?

Send your harness drawings, pinouts and project requirements for technical review and quotation.

DRAWINGS / PINOUTS / CONNECTORS / WIRE REQUIREMENTS / BRANCH DIMENSIONS / QUANTITY